Tuesday, 29 July 2014

Reduce Metal Consumption In Pump Casting Process

Pump parts can be used the sand casting which is regarded sand as main material traditional process to make molds.

Generally speaking, casting usually use the gravity casting sand. Certainly it also could take low pressure casting or centrifugal casting process if there is special requirement. Sand casting could be adopted by small, large, simple piece, complex parts, single and large quantities. The molds that made by sand casting are wood and they are also called wood mold. But the wood mold is easy to be broken or deformed. Casting has higher refractoriness than metal types mold.

However the sand casting also have many disadvantages. Every sand mold could be pured for only one time. The casting is easy to be damage and must be processed again. So the production efficiency of sand casting is usually low. The casting dimension with rough surface is in low precision because of the overall properties of sand soft is soft and with many porous.

Some water pump castings is fed with riser. Then resection riser and return remelting. This will increase the casting cost, and lost a part of metal. The riser size has direct relationship with section thickness and shape. The structure which can reduce shrinkage hole and shrinkage porosity is helpful to reduce riser and even eliminate. Sometimes it cause directional solidification by increasing the wall thickness of casting. Water pump casting weight increased, but it can reduce the consumption of riser metal greatly. In contrast it still reduce the metal consumption.




Tuesday, 15 July 2014

The Characteristics Of Gravity Casting

Casting can divide into gravity casting and pressure casting. Gravity casting is refers to the process that the metal liquid pulled into a mold with the gravity by earth. It is also called casting. Its process are melting, pouring the filling, exhaust, cooling, mold, heat treatment and so on. Sand casting and gravity casting are used most  most commonly and relative in lowest price.
Certainly gravity casting also has its own characteristic. Porosity of castings is little and heat treatment can be carried out. Strength of the product can be improved after heat treatment and even more than die-casting products.
Products in low dense. Its strength is slightly lower, but its elongation is in more low dense. The product surface finish is not high. Casting products is easy to form pit which is similar to blasting after cooling the surface. Usually the mold made by gravity casting is in longer service life and lower cost. The process of gravity casting is also simple. It is not suitable for processing thin wall parts.
Metal casting is made of metal material and it is a process that put the melt metal poured into the mold for casting under the gravity. One piece can pouring hundreds to tens of thousands times. So it is also called permanent mold casting. The metal mold casting is not only suitable for  the aluminum alloy, but also the production of iron and steel metal casting.